Tag Archives: CRC

Room Pressure Monitoring

This article provides a brief overview of available room pressure monitoring technologies. We will also offer some of the Do’s and Don’ts that will improve the end results for your products.  We hope that this information will be helpful in offering features and functionality to your customers.

It is our belief that a quality room pressure monitor/alarm solution will incorporate some or all of the following:

  • Technology that is Accurate, Repeatable, Low Maintenance, and Network Communication
  • Displays that clearly indicate a room’s pressure environment, alarm status, and is flexible/customizable to match your specific facility standards
  • Commission your system to confirm that monitors are installed properly and are functioning

Primary Technologies for Room Pressure Monitoring

Today there are three primary technologies for monitoring room pressure: Mechanical (Ball on the wall type sensors), Thermal or Bleed Sensing (Sense small amounts of air that passes through the device), and Differential Pressure (Pressure diaphragm that deflects to measure the pressure difference between spaces).

Below are strengths, weaknesses, and associated technologies of each.

Mechanical

    • Technology – Gravity and Pressure
    • Strengths – Inexpensive and Simple
    • Weakness – No Audible alarm, must have a visual on the device at all times, no method for communicating to the BAS

 

Thermal/Bleed Sensing

    • Technology – Thermal Dispersion/Anemometer
    • Strengths – Accurate and Repeatable
    • Weakness – Air passes through the device making it unusable for some containment areas (BSL4) and is prone to fouling from dust collection, requiring frequent maintenance.

 

 

Differential Pressure

    • Technology – Various DPT technologies exist but those using silicon diaphragms and Si-Glas technology are extremely repeatable (low drift) and additionally reduce maintenance required by recalibrations.
    • Strengths – Accurate, Repeatable and Lowest Maintenance
    • Weakness – potential drift with some DPT technologies, requiring more frequent recalibration

Note: Additional information on the Si-Glas technology may be found here.

Choose Your Display

Both the Thermal and DPT (Differential Pressure) technologies can be easily paired with monitors and electronics for communication with your BAS (Building Automation System).  However, because not all displays are created equal, this is one area where mechanical options fall considerably short.

Keep in mind that the monitor is not only the visual display but is also the primary interface on which the contractor will rely for setup – and the hospital for effective use moving forward.

While it’s difficult to dive fully into all features associated with room pressure monitor software, here are a few items to consider that can deliver tangible benefits.

  • Device Interface – Internal qwerty, internal other, external laptop required.
  • Diagnostic Screen – Quickly diagnose analog and digital inputs to the device for quick Setup and Debug.
  • Alarm Delay – Adjustable setting on length of time before the unit goes into audible alarm.  Monitor should also change color during the delay for visual confirmation of loss of room pressure.
  • Mode Communication – Mimics display status of other monitors so staff outside the room can quickly understand what’s happening inside the room.
  • BAS Interface – BACnet, Analog or other.
  • Multi-Level Passwords – Maintenance and Staff level passwords.

Room Pressure Monitor Commissioning

While specifications for pressure monitors generally cover the most important equipment features, critical information such as pressure ranges, alarm delays, and screen mode colors are often overlooked.  Incorporating this information into field drawings will provide clarification and reduce ambiguity for the contractors.

Without this information, we’ve been on projects where alarm ranges are inconsistent, screen colors are set up randomly, and alarms on pressure monitors are inactive.  To make matters worse, these oversights can easily pass inspections when conducted by one lacking monitoring experience.

The quickest and easiest way to verify that your room pressure monitor is working properly is to simply open the door.  Opening the door to a negative or positive pressurized room will drop the room pressure to 0.00. This should activate an alarm (or alarm delay).

A sensible way to improve the safety of this equipment is to add the following line into your specifications.

Additionally, setup from your equipment representative can help eliminate many nuisance alarm problems.  They will have an understanding of how the room should operate along with experience in proper monitor installation.

Types of Internal Pressure Setup (Know Your Equipment)

Establishing a relationship between the monitor and room pressure is critical, and we field more questions related to this topic than any other during field setup.

There are two ways that we can set up a room pressure relationship in a monitor – absolute or relative.  While neither is significantly better or worse than the other, it is important to understand both.

An absolute alarm setting will identify the ranges of the alarm.  For example, for a positive isolation room we may want the alarm to activate at any pressure below 0.03” WC; and we want it to stay in alarm for the rest of the range of the transmitter at -0.1 (for a ±0.1” WC transmitter). Therefore, the absolute settings for a positive isolation room we set our parameters from 0.03 to 0.1” WC.

Before going further let’s establish some relative pressures for isolation room pressure setup.

High: + 0.03
Low: – 0.1
Effective Alarm Range: – 0.1 to + 0.03

For relative alarm settings in the same positive isolation room, we use numbers that are relative to the current pressure setpoint.

Setpoint: 0.05
Over 0.05
Under 0.02
Effective Alarm Range: 0.03 to 0.1

This room pressure monitoring method initiates an alarm should the room became under or over pressurized.  Thus, providing an additional tool for potential energy savings.

If you are installing a room pressure monitoring system and are having questions or issues, most manufacturers have a Quick Start Guide that will save time and improve safety.

To help the staff quickly identify the status of each room, some monitors offer specific colors for different room MODES.  Below is the standard color scheme for Critical Room Control (CRC) monitors.

Remember

Check the alarms, check the colors, check with the staff to ensure that these safety devices are properly installed, and the alarms are active!

AEB offers this as a free service for all of our product lines. Contact us here for more information.

BLOG: Q&A with… Steve Duerkop (Part 1)

A thirty-year HVAC industry veteran, Steve is Vice President of Sales for Critical Room Control (CRC). Having spent several years of his career as a manufacturer’s rep, Steve knows first-hand the key role that AEB and similar companies play in delivering reliable solutions and helping CRC to reach its sales goals. Here is part 1 of our Q&A with Steve Duerkop.


Can you tell us a little about CRC?

Duerkop: “CRC is an industry leading provider of critical environment airflow control and monitoring systems providing solutions for the critical Laboratory, Healthcare Pharmaceutical and Clean Manufacturing environments. With a global network of sales representatives CRC systems are at work in many of the world’s leading research laboratories, healthcare providers, pharmaceutical manufacturers and educational institutions.”

So what makes CRC different?
Duerkop: “There are a number of things that set us apart.  First, we offer a total, scalable solution designed to meet the unique requirements of our clients – from lab pressure monitors to completely integrated room control systems. Something else that makes us unique is the non-proprietary communication design of our products. This open protocol platform provides customers the freedom to manage their critical systems eliminating the delay and expense of involving outside experts.”

Next up: Part 2

Cleveland Clinic

With more than 12 million sq. ft. of facility space including 13 regional hospitals and nearly 20 healthcare clinics, Cleveland Clinic is recognized as one of the world’s largest and most respected healthcare providers. Maintaining a sterile environment in 215+ operating rooms 24/7 was expensive; and so the organization set out to reduce costs without compromising patient safety.

Goals

To ensure a sterile environment medical gas is cycled through operating rooms at 20 changes per hour – all day every day. Cleveland Clinic sought to lower energy consumption by reducing air changes to 6 changes per hour during extended downtimes. This would cut costs dramatically while at the same time allowing safety and sustainability goals to be met.

Challenge

  • The OR staff needed assurance that a procedure would never begin in a room with less than 20 air changes per hour.
  • Doctors were concerned that air quality monitoring equipment would be complicated and an unwanted distraction.
  • Infection Control needed assurance of a sterile environment.
  • The solution had to effectively monitor air conditions, be easy to use, and interface with controllers and building management system.

Solution

Bridging the needs of facilities with those of the staff hinged on the ability to easily and effectively monitor air quality conditions. Following a 6 month evaluation of every major environmental airflow monitoring and controls solution providers, AEB Technologies together with Critical Room Control (CRC) environmental air-flow monitors and controls were selected. From a trial installation through project implementation, AEB was there every step of the way to help design, test, and validate the new system.

Results

While enterprise-wide implementation remains underway, its safe to say that the initiative is already delivering measurable results.

  • Reducing air change-over during extended downtimes was done safely without affecting the sterile OR environment.
  • Monitors are easy to use and allow air quality conditions to be confirmed at a glance.
  • Energy use was slashed from 432 kbtu/ft2 to 425 kbtu/ft2.
  • Energy savings associated with fewer air change-overs, fan horsepower, heating/cooling costs is resulting in a cost savings of approximately $12,000 each year per OR.

“We’re extremely pleased with the results and AEB was great to work with,” explained George Thomas, Enterprise Building Automation Manager at Cleveland Clinic. “The CRC system integrates seamlessly with our multiple controllers including Siemens, JCI and others while interfacing seamlessly with Tridium Niagara – our building management system.”

 

 

 

 

Partner Spotlight: Critical Room Control

Critical Room Control (CRC) designs and manufactures critical environment airflow monitoring and control systems for the medical, laboratory, and life science community.

CRC solutions allow facilities to leverage air delivery systems that lower air volumes, automate sequences, reduce static pressure requirements and measure air flow.

Healthcare

Life Science

Laboratory

Learn more about CRC and their other manufacturing partners here!